As a global automotive leader, Ford Motor Company is rapidly accelerating its shift toward electric vehicle (EV) production. To meet growing demand and progress toward net-zero carbon goals, the industry must find ways to scale manufacturing efficiently while maintaining the highest quality standards.
A major technical obstacle in this transition is the production of copper hairpin stators. These components require extreme precision, yet conventional joining methods often struggle with copper’s high reflectivity. This can lead to:
Incomplete joints and pore formation.
Inconsistent product quality.
Increased production costs and limited scalability.
“We are grateful to have partners like CVE to work with as we investigate routes to full-scale industrialisation of this technology. Their unparalleled knowledge, experience, and expertise are invaluable in the delivery of the project.”
– Lee Turner, Director of EU Powertrain Manufacturing Engineering at Ford
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Driving the Electric Revolution Challenge
Completely synergize resource taxing.